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Muntin / Mullion Cutters by EAGLE

Make your own wooden mullion window trim

See Options Below

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Full Description Below...

Give your windows that classic separated window pane look. First select our special "V" Groove bit (A). When used with any 1/4" diameter straight bit you will be able to produce the matching interlocking joint. Bits can also be used to make interlocking face frame joints. Finish off the edges with either of our specially designed colonial accent bit (B or D). Making the entire window? Use our matching rail bit profiles to enable you to cope your muntins to the mullion window frame (C or E). All bits are two flute, carbide tipped. Instructions included. USA

MULLION VALUE PACKAGES
 
3-Piece, 5/32" Radius Mullion Set - 1/2" Shank (#199-5805)
Set includes the following bits ...
ProfileSKU#Description
A179-3315Mullion V-Groove
B179-5815Mullion Stile, 5/32" Radius
C179-5835Mullion Rail, 5/32" Radius


3-Piece, 3/16" Radius Mullion Set - 1/2" Shank (#199-5815)

Set includes the following bits ...
ProfileSKU#Description
A179-3315Mullion V-Groove
D179-5825Mullion Stile, 3/16" Radius
E179-5845Mullion Rail, 3/16" Radius

Product Instructions:

Muntin / Mullion Cutters

Router Safety Chart - Suggested Speeds:

Bit Diameter Max Speed
up to 1" 24000 RPM
1-1/16" to 2" 18000 RPM
2-1/16" to 2-1/2" 16000 RPM
2-9/16" to 3" 14500 RPM
over 3" 12000 RPM

Router Safety Tips:

  • Always wear eye and ear protection.
  • Always use properly sharpened bits.
  • Never use bits that are dull or damaged.
  • Shank must be completely inserted into collet and then backed-off approximately 1/16".
  • Don't "bottom-out" bit in collet.
  • Never partially insert bit into collet. Minimum 1" of shank needs to be in collet.
  • Tighten bit securely and recheck periodically for possible slippage or "run-out" due to wear.
  • Keep collet clean and replace if worn.
  • Never start the router with the bit in contact with wood.
  • Always feed your work or router in the proper direction against the bit rotation.
  • Don't force feed the bit or overload your router, Feed at a constant moving speed to avoid burning the wood.
  • Do not face tool's discharge when operating.
  • Always unplug router when changing bits or making adjustments.
  • Use a router table and fence whenever possible.
  • Make sure your work piece is properly secured and use push blocks, sticks and featherboards whenever possible.
  • Keep all your bits, bearings and assemblies clean, lubricated, and securely fastened. To avoid damage, store them properly in a pouch, box or tray.
  • The bigger the bit, the lower RPM recommended (see chart).

Product Options

Profile (C)
Cutting
Depth
Large
Dia.
(L) Cut.
Length
(R)
Radius/
Degree
Overall
Length
Shank
Size
Item # Price    Qty
A 1/4" 7/8" 3/8" 45 1-5/8" 1/2" 179-3315 $38.95
B 3/16" 7/8" 9/32" 5/32" 2-1/4" 1/2" 179-5815 $41.95
C 3/16" 7/8" 9/32" 5/32" 2-1/8" 1/4" 179-5832 $41.95
C 3/16" 7/8" 9/32" 5/32" 2-1/8" 1/2" 179-5835 $41.95
D 3/16" 7/8" 7/16" 3/16" 2-1/4" 1/2" 179-5825 $41.95
E 3/16" 7/8" 7/16" 3/16" 2-1/8" 1/4" 179-5842 $41.95
E 3/16" 7/8" 7/16" 3/16" 2-1/8" 1/2" 179-5845 $41.95
3 Piece, 5/32"R Mullion Set - 1/2" Shank 199-5805 REG. $122.85
SALE $109.99
3 Piece, 3/16"R Mullion Set - 1/2" Shank 199-5815 REG. $122.85
SALE $109.99

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